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The
Digital Valve Controller is designed to provide a state of the
art valve controller with features to improve reliability and modernize
current systems. The Digital Valve control System provides:
- Automatic Back-up Control
- Automated "Bumpless" Transfer
- Data on Valve Capacity / Port Opening
- Advanced Monitoring & Data Logging
- Event Logging
- Response time tests
- Partial stroke tests
- Thrust control
- Variable Configuration
- Health Monitoring
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A comprehensive solution for all valve management needs.
The TapcoEnpro DVC is compatible with: |
- Single/Double Disc Slide Valves
- Plug Valves
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Redundant Controllers and Power Supplies with Automatic
Switchover
Each DVC supports an optional Backup controller. If the Primary controller can
no longer position the valve, the Backup controller will automatically take over
and restore operation.
User friendly "Windows like" Operator Interface
A 5.5 inch color, quarter VGA display provides a friendly "Windows like" Graphical
User Interface (GUI). The GUI interface is controlled via three pushbuttons and
an optical shaft encoder (multi-function wheel) located on the front of the DVC.
All embedded features of the DVC can be accessed and controlled via the front
panel without the need for handheld devices, opening the controller enclosure,
or connecting to a laptop computer.
- Friendly user interface using...
- Pushbuttons
- List boxes
- Custom indicators and controls
- Important information is always visible,
e.g.:
- Valve position, valve port open area, fault
indicator
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Ethernet, 4-20mA and Modbus Communications
The DVC supports Ethernet, 4-20mA and Modbus communications. Remote monitoring
and troubleshooting of the DVC are available via an Ethernet communications link
to a laptop or the control room. This feature works with a point-to-point connection,
over a LAN or through the Internet.
Self-Diagnostics
Extensive hardware and software tests ensure proper operation and aid the operator
in installing, positioning and troubleshooting the system.
Response
Time Test
Using the DVC menu screen, an operator can select a Valve Time Response test
in which the valve is dynamically stepped -5%, then +10% and then -5% back to
its original position. As a result, a time response curve is generated which
displays time vs. position and thrust valve vs. time during the test. Deviations
from normal may reveal a defective valve or help predict future failures.
Software Based Setup
Using the DVC front panel GUI or NetDVC™ Windows application program the
operator can configure the DVC to suit a wide range of systems. For example,
optional sensors can be individually enabled or disabled which allows the DVC
to replace obsolete controllers with minimal changes to the system. As sensors
are added they can be enabled without modifying the DVC hardware or software.
All setup information is stored in flash memory within the DVC. Setup information
can be transferred to a laptop for analysis, modification and storage. Stored
setup files can be transferred to a DVC as part of initial setup, troubleshooting
or recovery.
Software Based Calibration
Using the front panel GUI or NetDVC™ application program, the operator
may calibrate all of the DVC's sensors and outputs. All calibration information
is stored in flash memory within the DVC.
- Easily calibrate all analog inputs and outputs
- Calibrate without opening the controller
enclosure
- Uses simple two point linear calibration
- No hardware adjustments required (No
potentiometers)
- Programmable analog ranges, valve control
parameters, limits and set points
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Enclosures
Hazardous locations, weather tight and purged enclosures available.
Event Logging/Fault Stacking
The DVC typically stores an entire year's worth of events, including alarms,
faults and operator actions in flash memory within the DVC. The time of occurrence
and a description of the events are provided. Events can be viewed using the
DVC front panel GUI or the NetDVC™ application program.
- Stores up to 1 year's events with date and time stamp
- System Events
- Operator Events
- Local control
- Change setup
- Set clock
- Fault Events / Fault Stack
- Alarms
- Failures
- Lists faults with date and time stamp
- Faults can be cleared
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System Health Monitoring
A "Fault Stack" is provided for capturing failures. Failures are stored in the "Fault
Stack" in the order that they occurred. After reviewing the failures the operator
can clear the "Fault Stack". An indicator located on the front panel GUI changes
from green to red to alert the operator of failures on the "Fault Stack".
Automated "Bumpless Transfer"
The DVC provides Automated "Bumpless Transfer" when transferring control from
a remote source to local DVC control.
Additionally, the DVC provides a bumpless transfer when transferring control
from the local DVC to a remote source by ensuring the control signals are the
same before allowing the transfer.
Calculates Valve Capacity and Port Opening
Valve capacity and port opening are calculated using a 10 point piece-wise linear
equation. When positioning the valve the operator provides the valve port opening
at 10 predefined points of travel. This information is stored in flash memory.
Calculates Opening and Closing Thrust Values
Opening and closing thrust values are calculated and compared to limits to ensure
safe operation. When positioning the valve the operator provides the valve cylinder
parameters and operating limits. This information is stored in flash memory.
A Thrust Limiting algorithm is included for Plug Valves to ensure that safe thrust
levels are maintained during thermal expansion.
Supports Both English and Metric Units
The DVC GUI can be set to display values in English or Metric units.
Net DVC Remote Monitoring, Control and Troubleshooting
The NetDVC™ Windows based application program provides full access to all
DVC capabilities. This feature works with a point-to-point connection, over a
LAN or through the Internet. Using NetDVC™, a remote operator can view
what is being displayed on the DVC front panel display and control the DVC via
a virtual front panel. The virtual front panel provides the same operator interface
as the DVC front panel. Utilizing the larger display, keyboard and mouse of a
remote computer, NetDVC™ provides user friendly screens for monitoring,
controlling and configuring the DVC. For troubleshooting, NetDVC™ provides
unlimited data logging of all DVC parameters, remote control of all inputs and
outputs and automatic time response tests.
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Click here to request information
or phone (in North America) toll free: 866.379.4054, Fax: 281.247.8281 |
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Overview |
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